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Ultra-processed food isn't a synonym for junk food

The term has a real definition, one good experiment behind it, and a lot of noise on top. What's useful for someone with a job and kids.

By Cal Brennan · Fitness5 min read
Ultra-processed food isn't a synonym for junk food

A frozen pepperoni pizza and a can of black beans both come out of a factory. Only one of them is doing anything to you.

That's the whole problem with the phrase "ultra-processed." It gets used like a swear word, so people assume it means anything in a wrapper, and then they either panic about canned tomatoes or tune the whole thing out. Both reactions cost you. There's a real definition underneath, it's less than twenty years old, and it's worth ten minutes of your attention because the practical version fits on a sticky note.

Where the term came from

It comes out of a classification system called NOVA, developed by a team of Brazilian researchers led by Carlos Monteiro at the University of São Paulo. It sorts food not by calories or nutrients but by what's been done to it.

Four groups:

  • Group 1 — unprocessed or minimally processed. Apples. Eggs. Raw chicken. Dry rice. Plain frozen peas. Milk.
  • Group 2 — culinary ingredients. Butter, oil, salt, sugar, flour. Things you cook with.
  • Group 3 — processed foods. Group 1 plus Group 2, basically. Canned beans, cheese, plain yogurt, bread made from flour, water, salt and yeast, bacon, tomato paste.
  • Group 4 — ultra-processed. Industrial formulations built largely from substances you wouldn't have in your kitchen, held together by additives whose job is texture, shelf life and appeal. Protein isolates, modified starches, invert sugars, emulsifiers, flavorings, colorings.

So the line isn't "factory versus farm." Canned beans go through a factory and they're Group 3. The test is closer to this: could you plausibly make this in a kitchen from recognizable food? A loaf of bread, yes. A strawberry-flavored toaster pastry with nine stabilizers, no.

The one experiment that moved the needle

Most of what you read about ultra-processed food is observational. People who eat more of it have worse outcomes, and researchers do their best to adjust for the fact that those same people also tend to smoke more, move less, sleep worse and earn less. You can't fully adjust that away, and honest researchers say so.

There's one study that isn't observational, and it's the reason this topic got serious. Kevin Hall's team at the National Institutes of Health published it in Cell Metabolism in 2019. Twenty adults lived in a metabolic ward for four weeks. Two weeks on an ultra-processed diet, two weeks on a minimally processed one, matched for calories presented, sugar, fat, fiber and sodium. They ate as much or as little as they wanted at every meal.

On the ultra-processed weeks, people ate roughly 500 more calories a day. They gained weight. On the minimally processed weeks, they lost it. Nobody was told which diet they were on in advance, and nobody was trying to eat more.

Twenty people isn't the world. Two weeks isn't a lifetime. But it's a controlled test that produced a big, clean effect in the direction the population data already pointed, and that's rare in nutrition science.

Why it probably happens

The leading suspects aren't mysterious chemicals. They're mechanical.

Ultra-processed food is usually more calories per bite. It's softer, so you chew less and eat faster, and your gut's fullness signals arrive after the plate is empty. It tends to be low in protein and fiber relative to calories. And it's engineered to be exactly as salty, sweet and fatty as your brain likes best, which isn't an accident and not a conspiracy. It's product development.

Put those together and you get the 500 calories. You don't need a theory about additives wrecking your metabolism. You just need a food that's easy to eat a lot of, fast.

The part the headlines skip

Some ultra-processed food is genuinely useful, and pretending otherwise is how people give up on the whole idea.

Whole-grain sandwich bread with a long ingredient list is Group 4. So is a tub of whey protein. So is most high-fiber cereal, most canned soup, and the plain shelf-stable tortilla. If you're a dad with two kids and a commute, some of those items are the difference between a decent dinner and drive-through.

A protein bar in the center console beats a gas station hot dog at 4 p.m. That's not a compromise of your principles. That's arithmetic.

Also worth saying plainly: cheap, safe, shelf-stable food is one of the genuine achievements of the last century. Nobody in your family is getting scurvy. The problem isn't that these foods exist. It's that they've quietly become 60 percent of the plate instead of 10 percent, and the swap happened without anyone deciding to make it.

What I'd actually do on a Tuesday

Don't audit your pantry. You'll throw out forty dollars of food, feel righteous for six days, and be back to cereal for dinner by the following Thursday. Sustainable beats optimal, every time.

Pick the three or four places where the swap is nearly free:

Breakfast. This is the easiest win in the house. Eggs, or plain Greek yogurt with frozen berries, instead of cereal or a pastry. Cost is similar. Protein is triple. My kids will eat scrambled eggs on a tortilla and think they got away with something.

The default protein. Keep one cooked protein in the fridge at all times. A Costco rotisserie chicken is still five bucks and it covers two dinners and a lunch. Ground beef browned on Sunday does the same job.

Drinks. If liquid calories are in the picture, this single change moves more than anything else on the list. Not because soda is poison. Because it's 150 calories that don't register as food.

Snacks in reach. Whatever sits at eye level in the pantry is what gets eaten. Put the nuts, cheese sticks, fruit and jerky in front. Put the crackers behind the flour. That's it. That's the whole intervention, and it works on adults too.

One anchor dinner. Something you can make in 20 minutes with things you always have. Mine is ground beef, a bag of frozen mixed vegetables, rice, soy sauce. It's not a recipe. It's insurance.

Keep the frozen pizza. Seriously. One night a week where nobody cooks is worth more to a marriage than a perfect week of macros.

If you're training

Two things matter more than purity here.

First, don't let the ultra-processed conversation talk you out of enough protein. If a shake is what gets you to a reasonable intake on a lifting day, drink the shake. Whole-food protein first, supplement to fill the gap.

Second, watch for the guy who cleans up his diet, drops his calories by 700 without noticing, and then wonders why his squat stalled and his sleep went sideways. Eating less processed food usually means eating fewer calories by default. That's the benefit if you're trying to lose fat. It's a problem if you're trying to add strength and you didn't plan for it.

General education, not a prescription. If you've got a medical condition, a medication, or you're managing weight under a doctor's supervision, run changes past the doctor or a registered dietitian who knows your chart.

Nobody loses a decade of health to a fish stick. They lose it to ten years of Tuesdays where nothing was thawed.

Cal Brennan

Fitness

Strength coach. Trains fathers, tradesmen and desk workers, which means programs that survive a bad week.

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